Perhaps the most important thing to us at PJ Pan is the fabric, which is why we only source the finest quality cotton and silk for our pyjamas. You can learn more about our fabrics below.
Where is the cotton sourced?
It is very difficult to source good quality cotton in interesting designs from UK so we buy this in from mills in Europe, mainly from Turkey and Portugal, but the actual cotton plant themselves originate all over the world from USA to Egypt. Naturally the mill plays a vital part in the finished product, so we only use mills which come with a very high reputation. A good mill can make a medium quality cotton appear luxurious whilst a bad mill can make the best quality cotton feel very average.
What sort of quality is your cotton?
We pride ourselves on the quality of the cotton. In fact that was one of the main reasons for starting PJ Pan in the first place - the aim was to produce high quality cotton pyjamas at an affordable price. To determine the quality of a cotton one needs to know the length of the individual fibres, known as staples. Staples are twisted together to form the yarn, so the longer the staples the smoother and stronger the yarn and the better the quality of the resulting cotton. All of PJ Pan's cottons are made from long staple combed cotton. This not only indicates the inherent fine quality of the cotton but the procedure of combing effectively removes any shorter or smaller fibres in the cotton. The result of the combing allows the cotton to be spun into a finer thread with more tensile strength - and then it can be woven into a beautifully soft finished product.
Is the cotton single fold or two fold and what does this mean?
Most cottons used in the pyjama market are created from single yarns, meaning that strands of the cotton staple are spun to make a single thread - these are known as single ply fabrics. The quality of single fold cottons can still be lovely, but undoubtedly it is not as as luxurious as the cotton made from two-fold cotton (2 ply). To make a two-fold yarn, two very finely spun yarns are twisted together to form a two-fold yarn which makes the cotton stronger and smoother. The extra care and processing that goes into manufacturing two-fold cotton is reflected in the higher price point of the final fabric which is why we took the decision to use quality single-fold cotton for the majority of our pyjamas. For those requiring the highest quality, we do have quite a few two-fold cottons within the collection (click here to view them), such as our men's "Fleet Street" and "Imperial Stripe" pyjamas & women's "Pretty In Pink" or "Waterfall" pyjamas).
Do you sell organic cotton pyjamas?
Yes, autumn 2017 saw the launch of our first ever organic cotton nightwear. After the success of this 'Lomond Organic' check we added to the range in 2018, launching 'Cornish Blue' and 'Sherbet'. These super soft organic cottons are available in the women's, men's and children's collections as pyjamas, pyjama bottoms, nightshirt and shorts.
What is the yarn count of your cotton and what does this mean?
There is a lot of confusion over yarn count, as it is often muddled with thread count. Generally the quality of sheets and bedding is measured in thread counts, which is the number of horizontal and vertical threads per inch of fabric. Quality sheets will have a thread count of at least 200 but can go up much higher than that. Shirting fabrics however tend to be measured in yarn count. Yarn count refers to the thickness of the yarn and is determined by the number of yarns in a particular weight. To be precise, it is the number of yarn hanks (each 840 yards long) per pound of yarn. The higher the number of yarns therefore, the finer the yarn will be, resulting in a smoother, finer cotton. Generally our finer cottons tend to have a yarn count between 70-120 (hanks) whereas our brushed cottons will be more like 30-40 (ie. the yarns are thicker and therefore heavier, so the yarn count comes down). It is important to remember though that the finished quality of a fabric is not all about the yarn count - the mill, the ply and the quality of the actual fibre will all play a big role in the resulting fabric.
What weights of cotton do you use?
Our collection ranges from lightweight cotton lawn pyjamas to cosy brushed cotton dressing gowns so there are lots of different weights and handles to choose from. We also have some beautiful cotton/wool blend fabrics and some cotton/cashmere blend fabrics within the women's collection, plus one cosy cotton/wool fabric in the men's collection.
What sort of silk do you use?
All of our silk pyjamas are made using luxury crepe satin.
What sort of jersey cotton do you use for your men's t-shirts?
We have two different jersey cottons within our men's t-shirt collection. All of our men's organic cotton t-shirts are made using organically grown cotton in the USA. All knitting, dyeing (and of course manufacturing) is done in Britain. Our white supima cotton t-shirts are made from long staple cotton grown by privately owned farms in California, USA. Supima is one of the longest cotton fibres in the world. It's 35% longer and 45% stronger than regular cottons, which means the fibre is even softer and more lustrous wash after wash. This super soft raw cotton is then spun into yarn right here in the UK, making it ready for knitting, dyeing and manufacturing.
How should I wash my nightwear?
We recommend washing your cotton nightwear at 40 degrees and allowing it to air dry naturally, but please note some of our blended fabrics should be washed at 30 degrees so please read the washing labels carefully. Silk pyjamas should be dry cleaned or hand washed at no warmer than 30 degrees. Silk is a very delicate fabric so please treat it with care - only use silk detergents, do not leave it to soak for prolonged periods, do not wring out the fabric as this can damage the fibres and never use a washing machine or tumble dryer. We cannot be held responsible if your silk pyjamas shrink as this will only happen it they are not washed according to this advice.
We don't recommend tumble dryers for any of our nightwear as the high heat is not good for the fabric or components such as the elastic in the waistbands. Having said that, we know that customers do successfully tumble dry their cottonpyjamas, but do so with caution as we cannot be held responsible if you use too high a heat and find the pyjamas have shrunk.
Bed socks should be hand washed in cool water using a suitable wool detergent and allowed to air dry naturally. Please do not use a washing machine or tumble dryer.